Our company is engaged in the process of manufacturing, supplying and exporting a high quality array of Bimetallic Compression Cable Lugs. The cable lugs finds usage in aluminum to copper terminations. These lugs are manufactured by our adroit team of professionals using high quality material and high end technology. For the varied requirements of the clients, we offer these products in various specifications.
- Material : E- Copper & Al 99.5%
- Finish : Bright
- Features : Barrel Prefilled with Oxide Inhibiting Compound & Capped at the end.
In electrical systems, bimetallic lugs are used to join two distinct metals - typically aluminium and copper. They are used to create safe connections between cables and electrical devices like switchgear, transformers, and circuit breakers.
Because aluminium and copper have a built-in incompatibility when they come into contact, the use of bimetallic lugs is essential. Galvanic corrosion is the result of this contact, which is caused by the different potentials of the two metals. Because of this corrosion, there may be increased electrical resistance, which could result in overheating, potential equipment failures, or even fire risks.
Axis Bimetallic Lugs are made of two different parts to avoid these problems:
Aluminium Barrel: Designed to link with aluminium conductors, the aluminium barrel. Aluminium is a common material for electrical installations and power transmission lines because of its lightweight properties, high conductivity, and affordability.
Copper Palm: The copper palm is designed to connect to equipment terminals or copper conductors. Copper is the best material for electrical connections because of its superior mechanical durability, corrosion resistance, and electrical conductivity.
Friction welding is used to join these two parts together, creating a strong bond between the metals without adding any other materials that can affect the connection's electrical or mechanical qualities.
Bimetallic lugs have several uses, such as:
Electrical Power Distribution: Bimetallic lugs are used in transformers, switchgear and substations to connect copper equipment terminals to aluminium conductors. They are also useful in power transmission and distribution systems. Within the various parts of the electrical grid, they provide dependable and effective energy transport.
Solar Photovoltaic (PV) Systems: These lugs are used to join copper equipment terminals or busbars to aluminium conductors from multiple solar panels in combiner boxes for solar installations. To ensure the safe and effective operation of the solar PV system, the outputs from the solar panels are combined into a single electrical output that is connected to the inverter. This reduces the risk of galvanic corrosion, increased electrical resistance, and overheating.
Industrial Electrical Installations: Aluminium cables are connected by bimetallic lugs in factories, manufacturing plants, and other industrial buildings.
Commercial Buildings: To connect aluminium conductors in main electrical panels to copper branch circuits or equipment terminals, bimetallic lugs are used in commercial constructions including offices, shopping malls, and hotels.
Residential Electrical Systems: In residential buildings, these lugs can be used to join copper terminals in the main distribution panel with aluminium service entrance conductors, ensuring dependable and secure connections all throughout the house's electrical system.
Renewable Energy Systems: In solar or wind energy installations, bimetallic lugs are typically used to join copper conductors in inverters, transformers, or other system components to aluminium conductors from power generation equipment.
Electric vehicle charging stations: Bimetallic lugs are used to link copper equipment terminals or busbars with aluminium conductors in charging cables in these types of charging stations.
Telecommunications: To provide proper grounding and minimise interference, bimetallic lugs are used to connect aluminium grounding conductors to copper grounding bars or equipment terminals in telecommunications infrastructure.
Its crucial to select the right kind and size of bimetallic lug for each individual application. Conductor size, insulation type, temperature rating, and environmental factors are among the things to take into account. The safe and dependable operation of electrical systems using bimetallic lugs depends on proper installation and maintenance procedures.
Specification
Cable Size mm2 | Dimensions in mm | Code |
E | d | D | W | S | L1 | L |
16 | 8.5 | 5.5 | 16 | 24 | 4 | 47 | 90 | ADTL21608 |
10.5 | ADTL21610 |
13 | ADTL21612 |
25 | 8.5 | 6.5 | 16 | 24 | 4 | 47 | 90 | ADTL22508 |
10.5 | ADTL22510 |
13 | ADTL22512 |
35 | 8.5 | 8.5 | 16 | 24 | 4 | 47 | 90 | ADTL23508 |
10.5 | ADTL23510 |
13 | ADTL23512 |
50 | 8.5 | 9.5 | 20 | 24 | 5 | 50 | 98 | ADTL25008 |
10.5 | ADTL25010 |
13 | ADTL25012 |
70 | 8.5 | 11 | 20 | 24 | 5 | 50 | 98 | ADTL27008 |
10.5 | ADTL27010 |
13 | ADTL27012 |
95 | 8.5 | 12.5 | 20 | 24 | 5 | 50 | 98 | ADTL29508 |
10.5 | ADTL29510 |
13 | ADTL29512 |
120 | 10.5 | 15 | 25 | 30 | 6 | 60 | 117 | ADTL212010 |
13 | ADTL212012 |
17 | 35 | 6.5 | 124 | ADTL212016 |
150 | 10.5 | 16 | 25 | 30 | 6 | 60 | 117 | ADTL215010 |
13 | ADTL215012 |
17 | 35 | 6.5 | 124 | ADTL215016 |
185 | 10.5 | 17 | 32 | 30 | 6 | 60 | 117 | ADTL218510 |
13 | ADTL218512 |
17 | 35 | 6.5 | 124 | ADTL218516 |
240 | 10.5 | 20 | 32 | 30 | 6 | 60 | 117 | ADTL224010 |
13 | ADTL224012 |
17 | 35 | 6.5 | 124 | ADTL224016 |
300 | 10.5 | 23.3 | 34 | 30 | 6 | 60 | 117 | ADTL230010 |
13 | ADTL230012 |
17 | 36 | 7 | 62 | 130 | ADTL230016 |
400 | 13 | 26 | 40 | 36 | 8 | 90 | 160 | ADTL240012 |
17 | ADTL240016 |
21 | ADTL240020 |
BL | ADTL2400BL |
500 | 17 | 29 | 47 | SQ 60 x 60 | 10 | 94 | 200 | ADTL250016SQ |
21 | ADTL250020SQ |
BL | ADTL2500BLSQ |
17 | 36 | 8 | 90 | 160 | ADTL250016 |
21 | ADTL250020 |
| ADTL2500BL |
630 | 17 | 32.5 | 47 | SQ 60 x 60 | 10 | 94 | 200 | ADTL263016SQ |
21 | ADTL263020SQ |
BL | ADTL2630BLSQ |
17 | 50 | 8 | 90 | 160 | ADTL263016 |
21 | ADTL263020 |
BL | ADTL2630BL |